Incinerators

for

is your qualified partner for incinerators to eliminate all sorts of waste at capacities from 5 to 500 kg/h (slaughterhouse waste up to 900 kg/h).

stands for a maximum of long-life cycle, energy efficiency, safety, environmental protection and ease of operation.

Incinerator Technology

The incinerators combine the principles of natural draft with modern incinerator technology and thus dispose of major advantages:

• guaranteed process conditions (temperature in the after-burner chamber of 850 – 1100°C at 2 sec. residence time)
• minimal pollutants - values below the limits (e.g. dust, TOC, dioxins, furans, CO). Due to optimization of the incinerator it is possible to operate the oven in a wide spectrum of the incineration process at λ = 1 or slightly above 1. By the use of low-NO_x burners nitrogen oxides are further reduced.
• demand of secondary energy is minimal
• total utilization of the reaction volume due to CFD-optimized geometry of the combustion space

Construction

The double-chamber incinerators are manufactured of high quality steel and the steel casing is lined with a multilayer insulation. Particular attention is given to the refractory material applied to the incinerators. Refractory of high density is used (heat resistant up to 1600°C) which guarantees perfect heat insulation and protection against corrosion due to aggressive components in the flue gas. The results are a long-life cycle of the incinerator and low operational costs.

The incinerators are operated with most efficient low-NO_x burners of Weishaupt (natural gas, fuel oil, dual fuel burners).

Heat Recovery – Waste to Energy

Hot gases which are produced during the incineration process can be fed into heat recovery systems. The energy which is produced can be used for generation of hot water, steam and electricity.

hot water generation	up tp 6 bar, 120 °C
steam generation	up to 40 bar, 400 °C
hot air systems	up to 600°C

Flue Gas Cleaning – Environmental Technology

When incinerating waste noxious substances may be produced depending on the composition of the waste. These require an additional cleaning of the flue gases.

offers the options of a

• dry flue gas cleaning and a
• wet flue gas cleaning system.

This means that components in the exhaust gas which are harmful to health and to the environment, such as sulphur dioxide (SO₂), hydrochloric acid (HCl), fluorine (HF), heavy metals are filtered out as they cannot be eliminated by pure oxidation in the thermal after-burner chamber. As a next step nitrogen oxide can be reduced to a minimum by means of a SCR-system.

The clean exhaust air complies with the most stringent environ-mental guidelines as per EU directive 2000/76/EC and German 17.BImSchV and can be released into the atmosphere without any concerns.

Auxiliary Equipment – Accessories

incinerators can be equipped with a wide range of accessories:

• automatic feeding
• automatic deashing
• emission monitoring
• fuel tanks
• UPS units
• emergency power generators
• protective equipment
• clearing tools
• waste containers

Project Solutions – Special Solutions

is your competent partner for realization of comprehensive projects. We provide support during the planning phase (e.g. licences), we assist you during the realization phase of the project and supply spare parts and service after completion of the project.

We offer solutions for:

• mobile incineration (incinerators integrated in containers)
• building – special construction of containers (e.g. building for the incinerator, site office containers)
• upgrading/reconstruction of machines
• flue gas measurement
• engineering concepts
• training
• individual transport solutions
• special solutions according to customer requirements

Incinerators Overview

hospital waste		hazardous waste		animal carcasses
K		S		T
type	capacity	type	capacity	type	capacity
K-5	5 kg/h	S-20	20 kg/h	T-75	100 kg/h
K-10	10 kg/h	S-50	50 kg/h	T-150	200 kg/h
K-20	20 kg/h	S-100	100 kg/h	T-300	450 kg/h
K-50	50 kg/h	S-200	200 kg/h	T-300	450 kg/h
K-75	75 kg/h	S-300	300 kg/h
K-100	100 kg/h	S-500	500 kg/h
K-200	200 kg/h
K-300	300 kg/h
K-500	500 kg/h

• 850 – 1100 °C in the afterburner chamber (acc. to EU directive; other temperatures possible if required)
• 2 sec. residence time in the afterburner chamber
• acc. to emission guideline 2000/76/EC (European Community) and 17. BImSchV (Germany)
• 24-hours operation per day

INCINIS – Worldwide!

Complete satisfaction of our customers all over the world is a matter of particular concern of our company!

Orders are carried out with greatest care; transport and shipping solutions are developed individually.

Installation and commissioning are carried out by our assembly personnel within a short time.

A continuously growing network of representatives and service points having well trained personnel at their command is a guarantor of fast reaction if required.